| Port Plug-in Hybrid Prius
In September and October 2006, volunteers with the AVI Consortium and Tech Group converted the Port of

Chelan County's Toyota Prius Hybrid into a Plug-in Hybrid Electric Vehicle. Over several weekends, they installed a CAN-View computer system to display more detailed trip data, battery state of charge, and other information. The group, with assistance from the Seattle Electric Vehicle Association and Manzanita Micro, installed the extra battery pack, an advanced battery maintenance system and charging system constructed by Manzanita Micro. Finally, they installed the refined relay box for smooth charging of the extra battery pack and transfer of that charge to the Toyota battery.
Helping convert the Prius to plug-in technology were, from the left: Steve Lough, Rich Rudman, Ryan Fulcher (in car), Jim White, Blake Murray, and Ron Johnston-Rodriguez (sitting). Other volunteers not pictured include: Mike Brogan, Randy Brooks, Larry Epperson, Doug Janke, Jake Lodato, and Aimee Pope.
The following photos illlistrate the different stages of the conversion, which was done in the Wenatchee Valley College automotive technology shop.
For a more detailed story, see http://www.eaa-phev.org/wiki/WhiteBird
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Bare bones of the Prius |
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Installing battery interconnects |
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Rear of the Prius with batteries |
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Charger and relay box |
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Guts of Toyota Prius |
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Randy Brooks attaching pins |
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Wenatchee Valley College auto shop |
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CAN_View install by Ryan Fulcher and Mike Brogan |
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Charger installation |
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CAN-View computer updates |
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Installing batteries |
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Checking voltage |
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Circuit boards to manage batteries |
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Relay system refining |
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